温压工艺中聚合物添加剂的加入方式

采用温压技术制备铁基粉末冶金材料,研究了干混和湿混两种聚合物添加剂加入方式及压制温度对生坯和烧结体性能的影响,并对其作用机理进行了探讨.试验结果表明,干混混合粉生坯及烧结体的性能略高于湿混混合粉生坯及烧结体的性能,但前者的最佳压制温度范围略高.     

压电复合阻尼减振材料和压电复合吸声降噪材料中压电陶瓷应用形态研究

我们曾经将压电陶瓷粉体复合到传统的吸声降噪材料与阻尼减振材料中 ,制作出了性能更好的新型吸声降噪材料和新型阻尼减振材料 ;而且还发现废品压电陶瓷的粉体与正品压电陶瓷的粉体具有相同的功效[1～4 ] ,分析了它们同样发挥压电效应的原因。     

铅芯橡胶支座等效线性分析模型参数的研究

针对目前铅芯橡胶支座等效线性分析模型动力参数选取不够合理的现状 ,笔者通过对铅芯橡胶支座水平动态试验分析 ,系统研究了铅芯橡胶支座等效线性分析模型参数与其几何结构及外加动力荷载特性的关系。研究结果表明 :铅芯橡胶支座等效线性分析模型参数 (水平耗能、等效刚度及等效阻尼比 )主要由其本身的几何构造及组成材料决定 ,且在往复加、卸载循环过程中具有较好的稳定性。笔者对试验数据进行数学统计分析 ,归纳出一些经验公式 ,为其等效线性化动力分析模型参数的合理选取提供了计算方法 ,从而提高其动力分析结果的安全性。     

Chemical and process mineralogical characterizations of spent lithium-ion batteries: An approach by multi-analytical techniques

Mineral processing operation is a critical step in any recycling process to realize liberation, separation and concentration of the target parts. Developing effective recycling methods to recover all the valuable parts from spent lithium-ion batteries is in great necessity. The aim of this study is to carefully undertake chemical and process mineralogical characterizations of spent lithium-ion batteries by coupling several analytical techniques to provide basic information for the researches on effective mechanical crushing and separation methods in recycling process. The results show that the grade of Co, Cu and Al is fairly high in spent lithium ion batteries and up to 17.62 wt.%, 7.17 wt.% and 21.60 wt.%. Spent lithium-ion batteries have good selective crushing property, the crushed products could be divided into three parts, they are Al-enriched fraction (+2 mm), Cu and Al-enriched fraction (?2 + 0.25 mm) and Co and graphite-enriched fraction (?0.25 mm). The mineral phase and chemical state analysis reveal the electrode materials recovered from ?0.25 mm size fraction keep the original crystal forms and chemical states in lithium-ion batteries, but the surface of the powders has been coated by a certain kind of hydrocarbon. Based on these results a flowsheet to recycle spent LiBs is proposed.     

Mechanical and toxicological evaluation of concrete artifacts containing waste foundry sand

The creation of metal parts via casting uses molds that are generally made from sand and phenolic resin. The waste generated after the casting process is called waste foundry sand (WFS). Depending on the mold composition and the casting process, WFS can contain substances that prevent its direct emission to the environment. In Brazil, this waste is classified according to the Standard ABNT NBR 10004:2004 as a waste Class II (Non-Inert). The recycling of this waste is limited because its characteristics change significantly after use. Although the use (or reuse) of this byproduct in civil construction is a technically feasible alternative, its effects must be evaluated, especially from mechanical and environmental points of view. Thus, the objective of this study is to investigate the effect of the use of WFS in the manufacture of cement artifacts, such as masonry blocks for walls, structural masonry blocks, and paving blocks. Blocks containing different concentrations of WFS (up to 75% by weight) were produced and evaluated using compressive strength tests (35 MPa at 28 days) and toxicity tests on Daphnia magna, Allium cepa (onion root), and Eisenia foetida (earthworm). The results showed that there was not a considerable reduction in the compressive strength, with values of 35 ± 2 MPa at 28 days. The toxicity study with the material obtained from leaching did not significantly interfere with the development of D. magna and E. foetida, but the growth of the A. cepa species was reduced. The study showed that the use of this waste in the production of concrete blocks is feasible from both mechanical and environmental points of view.     

A metal-free composite photocatalyst of graphene quantum dots deposited on red phosphorus

A simple approach to enhance the photocatalytic activity of red phosphorus(P) was developed.A mechanical ball milling method was applied to reduce the size of red P and to deposit graphene quantum dots onto red P. The product was characterized by scanning electron microscopy, transmission electron microscopy, contact angle measurements, zeta-potential measurements, X-ray diffraction and UV–vis absorption spectroscopy. The product exhibited high visible-light-driven photocatalytic performance in the photodegradation of rhodamine B.     

Application of CGP-cross route process for microstructure refinement and mechanical properties improvement in steel sheets

A modified method of severe plastic deformation (SPD) entitled constrained groove pressing-cross route (CGP-CR) was introduced for imposing a high magnitude of equivalent strain of about 2.32 per pass on the sheet form samples. The major benefit of this improved route compared to previous common route was the more homogeneity of strain in the rolling (RD) and transverse (TD) directions of sheets. In this study, low carbon steel samples were used for examination of evolutions in microstructure and mechanical properties during SPD via CGP-CR process. Mechanical properties improvement were measured by tensile and macro hardness tests. The results indicate that CGP-CR process can effectively improve tensile strength; and also, yield stress and hardness of as-received low carbon steel samples were improved up to about 100% after two deformation passes. Also, high magnitude of inhomogeneity can be observed in hardness distribution through first pass of the process which diminishes in the subsequent passes. Microstructural evolutions during process were monitored by optical microscopy observations and X-ray diffraction analysis. The results demonstrate that initial ferritic microstructure with grain size of about 30 μm was refined to a 225 nm cell structure after two passes of CGP-CR process.     

Prediction of vortex height from mechanical mixing in metal matrix nanocomposite processing by means of dimensional analysis and scaling

Mechanical mixing can be used for initial dispersion and distribution of nanoparticle agglomerates in metal matrix nanocomposite (MMNC) fabrication. As vortex height increases, flow is enhanced as well as the risk of oxidate melt contamination. The goal of this study was to examine and predict vortex height using dimensional analysis while varying fluid and the angular speed of a pitched square-blade impeller. An equation proposed by Markopoulos et al. was verified for the present experimental conditions. The relevant dimensionless numbers were the Reynolds (Re), Froude (Fr) and Galilei (Ga) numbers. A modified Fr was defined (Fr*) including the shaft and blade angles of the impeller. Experiments allowed calculation of the dimensionless numbers. Two fluids, water and 50 vol% aqueous glycerine, were used. Angular clockwise speed varied from 200 to 900 rpm in 100 rpm increments. Vortex height was measured in lateral view digital images. Correlations of the dimensionless numbers yielded, first, a linear relationship of the product of dimensionless vortex height (H) and specific gravity (ρ*) with respect to Fr*. A polynomial relationship was found between H and ReFr* for each fluid. The polynomial coefficients, in turn, follow a power law behavior with respect to Ga. This allows a prediction of vortex height in other Newtonian fluids that satisfy the single-phase isothermal flow condition. Perhaps, molten aluminum used in MMNC fabrication, can be analyzed based on a simple, room temperature, low cost transparent fluid system. For the experimental conditions in this study, the equation proposed by Markopoulos et al. was valid. The predicting methodology was verified with experimental results using 25 vol% aqueous glycerine, resulting in an absolute percent error of 5.29%, comparable and lower than an error of 9.12% obtained by predicting vortex height with Markopoulos’ equation.     

Printed wiring boards for mobile phones: characterization and recycling of copper

The popularization of mobile phones, combined with a technological evolution, means a large number of scrap and obsolete equipment are discarded every year, thereby causing economic losses and environmental pollution. In the present study, the printed wiring boards scrap of mobile phones were characterized in order to recycle some of the device components, using techniques of mechanical processing, hydrometallurgy and electrometallurgy. The use of the techniques of mechanical processing (milling, particle size classification, magnetic and electrostatic separation) was an efficient alternative to obtain a concentrated fraction (mainly iron in the magnetic fraction and copper in the conductive fraction) and another fraction containing polymers and ceramics. At the end of mechanical processing, a concentrated fraction of metals could be obtained with an average concentration of 60% copper. This concentrated fraction in metals was dissolved in aqua regia and sent to electrowinning to recover 92% of the dissolved copper. The obtained cathodes have a copper content above 95%, which demonstrates the technical feasibility of recovery of copper using the techniques of mechanical processing, hydrometallurgy and electrometallurgy.     

机械工业职业卫生状况研究

对１２２４个工种（岗位）的工人接触生产性毒物、粉尘、高温的状况以及部分工种（岗位）的工人体力劳动强度状况进行了调研，初步了解到机械工业的主要职业危害因素、危害分布、危害程度和特征。